Understanding A Few Useful Things about CNC Machining

What is CNC Machining?

What exactly is CNC machining and why is it being talked about and also being used so regularly across different industries and manufacturing processes? From a layman’s perspective, A CNC machine is a manufacturing process that helps in manufacturing of machine parts using pre-programmed software. The software dictates the movement of various machineries and tools in the factory. CNC machining processes can be used for controlling a number of complex machinery manufacturing processes. When you associate with experts like us, we can help in making a wide range of machining parts such as routers, ills, lathes and grinders. For those who are not aware the full form of CNC is Computer Numerical Control.

What Are The Advantages of CNC Machining?

There is no doubt that CNC machining is a big investment initially and this may push back many people from taking advantage of this technology. Here are some obvious advantages associated with CNC machining that simply cannot be ignored.

  • Continuous working is possible. Compared to manual labor, CNC machining is a much better option. This is because CNC machines allow you to continuously use them for different types of manufacturing processes.
  • Precision, Redundancy and Consistency are perhaps the three major advantages of CNC machining over manual and other forms of machining. Once the programming has been done perfectly and hard-coded, these machines are capable of replicating that design for any number of times.
  • Low skill threshold is another obvious advantage for those who choose CNC machining over other methods and options.

What is Prototype CNC Machining?

When it comes to rapid prototyping, many believe that 3D printing could be the best option. However, CNC machining continues to be quite important for creating different prototype parts. We are capable of offering different functions when it comes to prototypes. This is because prototypes can take different forms. On a basic level, they play the role of placeholders or even as props. Prototypes can create loose representations as far as the final part of the machine is concerned. We can help our customers to have a reasonably good understanding as to how the final part will behave or look.

They are also referred to as look-alike prototypes and are used by the R&D department when it comes to providing proof of concepts. The prototypes that we offer come with the highest aesthetic standards. They certainly can help in pitching a new product to those who are keen on using CNC machining for their manufacturing requirements. At the end of the day there is hardly any doubt that the prototypes that we offer are extremely important. They can be even crafted by hand or printed making use of any good quality 3D printer.

Quality prototypes do much more than being a mere visual representation. The types of prototypes may depend on the stage of product development. Many prototypes that are created by us function like full machines and are as close as possible to the real machines that will work in a live manufacturing environment.

How to Reduce CNC Machining Costs

There are four major factors that contribute to CNC machining costs. They are start-up costs, machining time, material costs and other costs. If you are able to choose the right material with emphasis on softer materials, then the machining will happen easily and speedily.

The machining time can also be reduced and here again apart from material, the overall part design could have a role to play. Make sure that the part design is simple and easily machine-implementable on a continuous basis.

Yes start-up costs are higher and this cannot be controlled beyond a point. But it is certainly a good investment for the future. The order quantity should justify the investments and this could bring down costs in the medium and long term.

CNC Machining Vs 3d Printing

While we know about CNC machining, we perhaps need to understand something more about 3D printing. This is also known as additive manufacturing. In other words, it is technology that builds products from the bottom up. A single layer is added at a time. It was initially used for prototyping but over the years, they have become quite popular even in the manufacturing areas and have entered a variety of fields. Today they are used quite a bit in the medical field and are capable of creating prosthetics, organs and implants. It also is used in the food industry. Artists also make use of 3D Printing technology. We also can help create 3D for different types of selfies and also coral-shaped structures.

CNC machining can make parts of different sizes, this may not be possible in 3D printing. Material availability and compatibility is perhaps more as far as 3D Printing is concerned. Speed of making machines, of course, is much faster with CNC machining compared to 3D Printing.

CNC Machining Vs Injection Molding

As the name suggests, when we refer to injection molding, we are talking about a process where molten material is injected into a pre-sized and pre-made moulds to create the right machine parts. The stock material is forced into the mould at a high pressure and the mould is then allowed to cool and the finished product is ejected from the mould.

If you are looking for speed, volume and use of different types of material, there are reasons to believe that CNC machining could always be a much better option. However, it requires hiring the right professionals with the right experience and expertise. This is where we could perhaps make a big difference. Generally surface finish and tolerance there is no doubt that CNC machining continues to stand out from the rest of the crowd.

Why Choose Us

Though there are many CNC Machining companies and service providers around your city, neighborhood and surrounding areas, there are some obvious reasons as to why we could be considered one of the best. To begin with, we are experienced and have the right expertise, work-force and skill set. Secondly, we offer a wide range of services under one roof and this cannot be matched by others. We are listing down some of the CNC machining services that we are capable of offering.

  • Precision CNC machining
  • Screw machined products
  • Micromachining of small parts
  • Different types of custom machining
  • Turning & CNC milling
  • Connector component manufacturing
  • Various types of secondary operations & value added process.

Hence, please contact us for any type of CNC machining requirements and rest assured that you will get the best services keeping in mind your specific needs and objectives.

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